KADKLAD R2X3 Mold Release
Spend more time in production and less time in prep with KADKLAD R2X3 . With only two coats needed and no sealer, you will be back in production while your competition is applying up to seven coats of release plus sealer. Fewer coats mean you spend less on material and save money on labor. Wouldn't you rather be molding than prepping?
KADKLAD R2X3 Mold Release has several unique properties:
- Universal Release Agent.
- Cures at room temperature with extraordinary adhesion to substrates.
- Only two coats needed and no sealer required.
- Longer cycles between applications.
- Flawless release reduces mold stress- extending mold life.
- Our premium release leaves no styrene build-up.
- High gloss finish.
- High slip with no pre-release.
- Withstands temperatures up to 900 ° F.
- No material transfer to parts.
- Maximum Coverage- 1 gallon covers 1800-2000 SqFt .
KADKLAD R2X3 will protect your mold from wear and damage. The resulting costs are much lower than any other system because of less labor and lack of mold repairs. The economy of labor and material savings will greatly reduce the production costs in your facility whether you produce one or 1,000 pieces.
KadKlad R2X3 |
Leading Competitors |
No Sealer |
Two Or More Coats of Sealer Required |
Two Coat System |
Up To Eight Coats of Release Required |
No Material Transfer |
Part Must Be Cleaned After Molding |
Prevents Pre-Release |
Problematic Release |
10 Minutes Between Coats |
Up To 20 Minutes Between Coats |
Production-Ready Immediately |
Up To Two Hours Curing before Production |
Comparison Summary |
Two Coats, 20 Minute Wait |
Up to 10 Coats, 5 Hour Wait |
KADKLAD R2X3 Mold Release
Application Instructions
Surface Preparation:
The mold must be 100% free of dirt, wax, oil, or any other foreign material . We recommend using a mild grit compound such as 3M's Finesse-It followed by KADKLAD AllKleen to ensure a contaminant-free mold. If prepping a new mold, compounding may be omitted.
Application:
SATURATE a 100% cotton applicator cloth with release, and apply a heavy coat in a back and forth (not circular) motion. Cover a working area of approximately 2-3 sq. feet and let stand for 3-5 minutes. During this time, you will see the film flow and level, and as the film builds, it will take on a matte appearance. At the end of 3-5 minutes, buff to a high gloss using a 100% cotton buffing cloth.
When starting a new area, re-saturate applicator cloth and overlap each new section. Continue in this fashion until the entire mold is covered.
Two coats will ensure that any areas missed the first time are coated with release agent. Allow a minimum of 10 minutes between coatings. On a new mold, apply a third coat until the mold has a seasoned effect. Mold can be placed in production after the last application of release. If production requirements allow, an overnight cure will substantially increase the number of pulls possible before a touch up is required.
Touch-up:
Once the mold is in production, the release film will eventually begin to wear. To touch-up a mold simply wipe it out with a clean dry cloth and reapply R2X3 as stated above.
Application Tips:
- As with any solvent-based product, use only white, 100% cotton cloths to prevent solvents from attacking materials or dyes.
- If release is left too long in place before buffing and staining appears, rewet surface with release, wait 2-5 minutes, and buff.
- This material must be applied at room temperature- it should not be applied to hot molds.
- Solvent-based releases can dissolve contaminants trapped in the pores of a mold, bringing them to the surface and fouling the release film. If you experience long buff times or a hazing in the film during buffing, the release has become contaminated. Repeat surface prep and reapply.
Material Safety Data Sheet
Revision Date: 12/20/07
Kadko Incorporated
P.O. Box 722
Beech Grove, IN 46107
Tel: 317-788-0284
Fax: 317-788-0304
24-Hour Emergency Contact: CHEMTREC 1-800-424-9300
SECTION I- Chemical Identification |
Product Name: |
KadKlad R2X3 |
|
Proper Shipping Name: |
Resin Solution |
Item Number: |
040203A |
|
DOT Hazard Class: |
3 |
Chemical Family: |
Polymeric Resin-Solvent Blend |
|
DOT Packing Group: |
II |
Formula: |
Blend |
|
DOT Identification Number: |
UN1866 |
SECTION II- Composition/Information on Ingredients |
Hazardous Material |
% by Wt. |
ACGIH TLV |
OSHA PEL |
CAS NBR |
HAZD |
Isopropyl Acetate |
25-35% |
|
250ppm |
108-21-4 |
H |
Isoparaffinic Hydrocarbon
|
50-60% |
|
400ppm* |
64741-66-8 |
H |
Aliphatic Hydrocarbon
|
5-10% |
|
300ppm |
64742-47-8 |
|
Acetate Ester
[C-9-11 Branched] |
1-5% |
|
50ppm |
108419-34-7 |
|
Hazard Codes [HAZD]
C = Carcinogen
H = Hazardous [OSHA]
A = Superfund Amendments and Reauthorization Act [SARA]
If a hazardous ingredient is identified as a toxic chemical via hazard code “A,” that chemical is subject to the reporting requirements of section 313 of CERCLA/SARA and of 40 CRF 372.
This product contains no chemicals subject to the reporting requirements of SARA 313 and 40 CFR 372
*Manufacturer’s Recommendation
SECTION III- Physical and Chemical Properties |
Appearance: |
Colorless Liquid |
Odor: |
Mild Hydrocarbon |
Boiling Point [°F]: |
N.E. |
Vapor Pressure [mm HG]: |
N.E. |
Vapor Density [Air = 1]: |
>1 |
Solubility in water: |
Insoluble |
Evaporation Rate [BuAc = 1]: |
N.E. |
Specific Gravity [H20 = 1]: |
.79 |
SECTION IV- Fire Explosion Hazard Data |
Flash Point: 35° F / TCC Method
Upper/ Lower Explosion Limit: Not Available
Extinguishing Media: Foam or dry chemical.
Special Fire Fighting Procedures: Self contained breathing apparatus and full protective clothing should be worn. Water spray may be used to disperse vapors and to keep containers exposed to fire cool.
Unusual Fire/Explosion Hazards: Containers exposed to fire may develop a buildup of interior vapor pressure resulting in container rupture. Vapors are heavier than air and may accumulate in low areas. Water spray may be used to disperse vapors and to keep containers exposed to fire cool.
NFPA [National Fire Protection Association] Ratings:
Health Hazard |
1 |
Exposure may cause irritation but only minor residual injury even if no treatment is given. |
Flammability |
3 |
Liquids and solids that can be ignited under almost all ambient conditions. |
Instability |
1 |
Normally stable, but can become unstable at elevated temperatures and pressures. |
SECTION V- Stability and Reactivity Data |
Stability: Stable
Decomposition Products: Combustion may yield carbon dioxide/monoxide, fumes, smoke.
Hazardous Polymerization: Will not occur.
Incompatibility: Oxidizing Agents may cause a reaction
Conditions to Avoid: All sources of ignition such as heat, flames, spark. High temperatures
SECTION VI- Health Hazards Identification |
Probable Routes of Entry: Skin, Inhalation, Eyes
Potential Health Effects:
Inhalation |
Vapors and mists may cause irritation of the mucous membrane of the respiratory tract, dizziness, and headache. |
Skin Contact |
Prolonged contact may cause irritation or dermatitis. |
Eye Contact |
Mild irritation, redness, stinging. |
Ingestion |
May be harmful if swallowed. DO NOT induce vomiting. Seek medical attention immediately. |
Effects of Overexposure: Anesthesia, nausea, headache, dizziness. Exposure to very high concentrations may cause sensitization of the myocardium and may aggravate impaired cardiovascular functions. Excessive exposure may damage kidneys and liver.
Reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling this product may be harmful or fatal.
SECTION VII- Emergency and First Aid Procedures |
Inhalation: Remove to fresh air. If symptoms persist, seek immediate medical attention. If not breathing immediately begin artificial respiration.
Eye Contact: Flush with plenty of water. If irritation or redness persists seek medical attention.
Skin Contact: Remove contaminated clothing and wash thoroughly with soap and water. If irritation or redness develops, seek medical attention.
Ingestion: DO NOT induce vomiting due to danger of aspiration. Seek immediate medical attention.
SECTION VIII- Special Protection Information |
Ventilation: Ensure adequate ventilation.
Respiratory Protection: If ventilation is inadequate use a NIOSH approved respirator
Eye/Face Protection: Safety glasses with side shields or chemical splash goggles are recommended.
Skin Protection: If necessary, use impervious clothing/equipment to avoid prolonged skin contact.
Hygienic Practices: Avoid prolonged contact with skin. Wash thoroughly after handling.
SECTION IX- Handling and Storage |
Storage: Store container away from heat, sparks, flames, and any other source of ignition. Keep container closed tightly to avoid hydrolysis of product by moisture. Storage should be in compliance with NFTA and OSHA 29CRF1910.106 and 29CRF1910.107
Handling: Keep away from heat, sparks, flames, and any other source of ignition. Avoid contact with eyes, skin and clothing.
SECTION X- Accidental Release Measures |
Precautions: Flammable material. For large spills, remove all sources of ignition. Vapors are heavier than air and may collect in low areas. Maintain good ventilation at all times. Use precaution and a NIOSH approved respirator if necessary. Do not allow material to contaminate groundwater.
Clean up Method: Soak up spill with inert absorbent material such as sand, sawdust, chemical binder or similar. Sweep up and dispose according to local, state, and federal regulations.
SECTION XI- Other Information |
All information and recommendations provided herein are for information purposes only and are believed to be reliable and accurate at the date of revision. Kadko Incorporated disclaims all warranties, express or implied, including warranties of merchantability and fitness for a particular purpose arising from the sale or use of any Kadko product. It is the responsibility of the user to ensure compliance with all applicable local, state, and federal regulations. It is the user’s responsibility to determine the suitability of any of Kadko’s products for any particular process or method and to take the necessary precautions to protect property and persons against any hazards presented by the use or handling of any Kadko product. Kadko Incorporated specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits.