KADKLAD R2X3 Mold Release


Spend more time in production and less time in prep with KADKLAD R2X3 .   With only two coats needed and no sealer, you will be back in production while your competition is applying up to seven coats of release plus sealer. Fewer coats mean you spend less on material and save money on labor. Wouldn't you rather be molding than prepping?

KADKLAD R2X3 Mold Release has several unique properties:

KADKLAD R2X3 will protect your mold from wear and damage. The resulting costs are much lower than any other system because of less labor and lack of mold repairs. The economy of labor and material savings will greatly reduce the production costs in your facility whether you produce one or 1,000 pieces.

KadKlad R2X3

Leading Competitors

No Sealer

Two Or More Coats of Sealer Required

Two Coat System

Up To Eight Coats of Release Required

No Material Transfer

Part Must Be Cleaned After Molding

Prevents Pre-Release

Problematic Release

10 Minutes Between Coats

Up To 20 Minutes Between Coats

Production-Ready Immediately

Up To Two Hours Curing before Production

Comparison Summary

Two Coats, 20 Minute Wait

Up to 10 Coats, 5 Hour Wait

KADKLAD R2X3 Mold Release

Application Instructions

Surface Preparation:
The mold must be 100% free of dirt, wax, oil, or any other foreign material . We recommend using a mild grit compound such as 3M's Finesse-It followed by KADKLAD AllKleen to ensure a contaminant-free mold. If prepping a new mold, compounding may be omitted.

Application:

SATURATE a 100% cotton applicator cloth with release, and apply a heavy coat in a back and forth (not circular) motion. Cover a working area of approximately 2-3 sq. feet and let stand for 3-5 minutes. During this time, you will see the film flow and level, and as the film builds, it will take on a matte appearance. At the end of 3-5 minutes, buff to a high gloss using a 100% cotton buffing cloth.

When starting a new area, re-saturate applicator cloth and overlap each new section. Continue in this fashion until the entire mold is covered.

Two coats will ensure that any areas missed the first time are coated with release agent. Allow a minimum of 10 minutes between coatings. On a new mold, apply a third coat until the mold has a seasoned effect. Mold can be placed in production after the last application of release. If production requirements allow, an overnight cure will substantially increase the number of pulls possible before a touch up is required.

Touch-up:
Once the mold is in production, the release film will eventually begin to wear. To touch-up a mold simply wipe it out with a clean dry cloth and reapply R2X3 as stated above.

Application Tips:




Material Safety Data Sheet

Revision Date: 12/20/07
Kadko Incorporated
P.O. Box 722
Beech Grove, IN 46107
Tel: 317-788-0284
Fax: 317-788-0304

24-Hour Emergency Contact: CHEMTREC 1-800-424-9300

SECTION I- Chemical Identification

Product Name:

KadKlad R2X3

 

Proper Shipping Name:

Resin Solution

Item Number:

040203A

 

DOT Hazard Class:

3

Chemical Family:

Polymeric Resin-Solvent Blend

 

DOT Packing Group:

II

Formula:

Blend

 

DOT Identification Number:

UN1866

SECTION II- Composition/Information on Ingredients

Hazardous Material

% by Wt.

ACGIH TLV

OSHA PEL

CAS NBR

HAZD

Isopropyl Acetate

25-35%

 

250ppm

108-21-4

H

Isoparaffinic Hydrocarbon

50-60%

 

400ppm*

64741-66-8

H

 Aliphatic Hydrocarbon

5-10%

 

300ppm

64742-47-8  

Acetate Ester
[C-9-11 Branched]

1-5%

  50ppm

108419-34-7

 

Hazard Codes [HAZD]
C = Carcinogen
H = Hazardous [OSHA]
A = Superfund Amendments and Reauthorization Act [SARA]

If a hazardous ingredient is identified as a toxic chemical via hazard code “A,” that chemical is subject to the reporting requirements of section 313 of CERCLA/SARA and of 40 CRF 372.

This product contains no chemicals subject to the reporting requirements of SARA 313 and 40 CFR 372

*Manufacturer’s Recommendation


SECTION III- Physical and Chemical Properties

Appearance:

Colorless Liquid

Odor:

Mild Hydrocarbon

Boiling Point [°F]:

N.E.

Vapor Pressure [mm HG]:

N.E.

Vapor Density [Air = 1]:

>1

Solubility in water:

Insoluble

Evaporation Rate [BuAc = 1]:

N.E.

Specific Gravity [H20 = 1]:

.79

SECTION IV- Fire Explosion Hazard Data

Flash Point:                                        35° F / TCC Method

Upper/ Lower Explosion Limit:            Not Available

Extinguishing Media:                           Foam or dry chemical.

Special Fire Fighting Procedures:      Self contained breathing apparatus and full protective clothing should be worn. Water spray may be used to disperse vapors and to keep containers exposed to fire cool.

Unusual Fire/Explosion Hazards:       Containers exposed to fire may develop a buildup of interior vapor pressure resulting in container rupture. Vapors are heavier than air and may accumulate in low areas. Water spray may be used to disperse vapors and to keep containers exposed to fire cool.

NFPA [National Fire Protection Association] Ratings:


Health Hazard

1

Exposure may cause irritation but only minor residual injury even if no treatment is given.

Flammability

3

Liquids and solids that can be ignited under almost all ambient conditions.

Instability

1

Normally stable, but can become unstable at elevated temperatures and pressures.

SECTION V- Stability and Reactivity Data

Stability:                                  Stable

Decomposition Products:       Combustion may yield carbon dioxide/monoxide, fumes, smoke.

Hazardous Polymerization:     Will not occur.

Incompatibility:                        Oxidizing Agents may cause a reaction

Conditions to Avoid:                All sources of ignition such as heat, flames, spark. High temperatures

SECTION VI- Health Hazards Identification

Probable Routes of Entry:      Skin, Inhalation, Eyes

Potential Health Effects:


Inhalation

Vapors and mists may cause irritation of the mucous membrane of the respiratory tract, dizziness, and headache.

Skin Contact

Prolonged contact may cause irritation or dermatitis.

Eye Contact

Mild irritation, redness, stinging.

Ingestion

May be harmful if swallowed. DO NOT induce vomiting. Seek medical attention immediately.

Effects of Overexposure:       Anesthesia, nausea, headache, dizziness. Exposure to very high concentrations may cause sensitization of the myocardium and may aggravate impaired cardiovascular functions. Excessive exposure may damage kidneys and liver.

Reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling this product may be harmful or fatal.

SECTION VII- Emergency and First Aid Procedures

Inhalation:        Remove to fresh air. If symptoms persist, seek immediate medical attention. If not breathing immediately begin artificial respiration.

Eye Contact:   Flush with plenty of water. If irritation or redness persists seek medical attention.

Skin Contact:  Remove contaminated clothing and wash thoroughly with soap and water. If irritation or redness develops, seek medical attention.

Ingestion:         DO NOT induce vomiting due to danger of aspiration. Seek immediate medical attention.

SECTION VIII- Special Protection Information

Ventilation:                              Ensure adequate ventilation.

Respiratory Protection:           If ventilation is inadequate use a NIOSH approved respirator

Eye/Face Protection:              Safety glasses with side shields or chemical splash goggles are recommended.

Skin Protection:                      If necessary, use impervious clothing/equipment to avoid prolonged skin contact.

Hygienic Practices:                 Avoid prolonged contact with skin. Wash thoroughly after handling.

SECTION IX- Handling and Storage

Storage:          Store container away from heat, sparks, flames, and any other source of ignition. Keep container closed tightly to avoid hydrolysis of product by moisture. Storage should be in compliance with NFTA and OSHA 29CRF1910.106 and 29CRF1910.107

Handling:         Keep away from heat, sparks, flames, and any other source of ignition. Avoid contact with eyes, skin and clothing.

SECTION X- Accidental Release Measures

Precautions:                Flammable material. For large spills, remove all sources of ignition. Vapors are heavier than air and may collect in low areas. Maintain good ventilation at all times. Use precaution and a NIOSH approved respirator if necessary. Do not allow material to contaminate groundwater.

Clean up Method:       Soak up spill with inert absorbent material such as sand, sawdust, chemical binder or similar. Sweep up and dispose according to local, state, and federal regulations.

SECTION XI- Other Information

All information and recommendations provided herein are for information purposes only and are believed to be reliable and accurate at the date of revision. Kadko Incorporated disclaims all warranties, express or implied, including warranties of merchantability and fitness for a particular purpose arising from the sale or use of any Kadko product. It is the responsibility of the user to ensure compliance with all applicable local, state, and federal regulations. It is the user’s responsibility to determine the suitability of any of Kadko’s products for any particular process or method and to take the necessary precautions to protect property and persons against any hazards presented by the use or handling of any Kadko product. Kadko Incorporated specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits.